Sentinel Blackbelt Pro

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The Sentinel Blackbelt Pro™ is our next generation of multi-test, multi-port, multi-channel test instrumentation. It manages and executes 4 part tests synchronous or asynchronous, at different stations, and all under the control of one Blackbelt Pro instrument. 21 CFR Part 11 / EU Annex 11 Friendly

Multi-Channel Blackbelt Pro Test Instrument Improves Productivity

Mass flow and pressure or vacuum decay leak testing methods are used during product manufacturing and testing to assess leakage rates and verify the integrity of sealed parts. These non-destructive tests are used across varies industries and essential for quality control and compliance with safety standards. Trying to manage multiple tests, however, can slow production as you try to monitor and analyze data on separate leak testing systems.
Multi-channel test instrumentation helps streamline manual and automated leak testing processes by providing up to 4 individual tests in one fully integrated unit. These leak testing systems save space and time by allowing you to conduct and manage different types of leak tests throughout your production line. Watch the following video to learn more.

Testing Technologies

Multi-port, Multi-test, Multi-Channel; Configurable for Leak, Flow, Pressure, and Vacuum Test Requirements                

  • Pressure/Vacuum decay-pressure change
  • Pressure/Vacuum decay-with certified leak standard
  • Pressure/Vacuum decay-pressure change/time
  • Occlusion test (vacuum or pressure test)
  • Mass flow direct flow reading
  • Mass flow with certified leak standard

Instrument Highlights

  • This instrument is highly configurable and very flexible
  • 4-port independent, synchronous and asynchronous test capability
  • 1, 2, 3, or 4 port sequential operation
  • Multi-test dependence programming
  • Store up to 999 part programs
  • 200,000 test sequencing
  • Recall up to 1 million test records from internal memory
  • Provide digital I/O control 18 inputs / 18 outputs with enhanced Tooling Control
  • “SmartKey” digital ID for 21CFR Part 11 tracking

Selectable Test Parameters

  •  Quick Test
  •  Test Pressure Level Compensation (selectable on/off)
  • Adjustable Environmental Drift Correction per test program

Advanced Product Features

  • Wall mount configuration 16.25” W x 13.5” H x 10” D
  • Benchtop configuration 11” W x 12.5” H x 17” D
  • Powerful 32-bit processor & (8) 24 –bit A/D converters
  • Language neutral color LCD, 9.25” touch screen,  480 x 272 operator display
  • XY Graphing (pressure, loss, or flow)-English, Chinese, Korean, Spanish
  • On-screen test status identifies Pass/Fail/In-test/Error
  • Expanded instrument control through EtherNet/IP™ communication
  • Benchtop has independent port LED Pass/Fail; lighting
  • Barcode ready input RS232 Alpha-numeric string stored with test result.
  • Modular pneumatic and control packages
  • Single test channel

Standard Features

  • Auto Calibration includes mass flow leak standard certified for pressure and flow
  • Transducer zero and span are automatically reset during auto calibration
  • “Performance factor” calibration feedback ensures accurate results
  • Self Test isolates the test instrument pneumatics to verify a “no leak” condition
  • Features ensure accurate results and easy operator setup and troubleshooting
  • Firmware validation document included

Standard Test Pressure Ranges

      Standard pressure transducer, valve manifolds, and regulator ranges:

          -14.5, -2, -0.1 to 4”HG, 0.5, 2, 30, 100, 200, 400, 500 (psig) with electronic regulation

  • Std. Cv flow valves and test manifold available up to 100 psig
  • High Cv flow valves and manifold available up to 200 psig range allows 5 times faster fill and exhaust to reduce cycle times on large parts
  • Low volume (0.07cc) manifold available
  • Absolute pressure transducer
  • Six point pressure calibration
  • Data resolution 0.00001 psi/ and scc/m.
  • Optional electronic regulator available with multi-point calibration

Mass Flow Sensor Ranges

CTS will optimize the flow sensor & flow range per application.
Contact Application Engineering for available mass flow sensors.
Standard delivery range:

  • 0.5 – 50 scc/m
  • 2.0 – 250 scc/m
  • 30 – 3000 scc/m
  • 2, 30, & 100 psig

Selectable Test Units of Measure

  • Pressure: PSIG, PSIV, inH2O, cmH2O, mmH2O, kg/cm2, ATM, inHg, cmHg, mmHg, kPa,  Pa, MPa, Bar,  mBar, Torr
  • Flow: Sccm, sccs,  scch,  slpm,  slps,  slph, s
  • Time: Sec, msec, min
  • Units of measure can be instrument global or per test program

Tooling Control

  • 18inputs/18outputs with  programmable tooling motions with feedback
  • Part marking control
  • Tooling I/O is  externally connected
  • I/O 24 VDC – I/O cables supplied with instrumentation

Test Data Storage

  • 1 million part test results including Date / Time / Barcode / Test Results
  • Selectable part serialization in the test data stream
  • SPC data tracking for part traceability
  • Expandable download through USB port

Electrical Requirements and Connectivity

  • 88-264 VAC, 47-63 Hz or optional 22-26 VDC
  • RS232(2)
  • Telnet (2), (Ethernet IP future)
  • Email Alerts
  • “SmartKey” Digital ID for 21CFR Part 11 tracking
  • Barcode ready (RS232)
  • Mobile text
  • (3) USB mass storage device for backup, restore, and reports (FAT32, USB1.0,1.1,2.0)
  • ¼” Colder fitting for test line attachment

Todos los instrumentos de CTS incluyen un programa protegido con contraseña y almacenamiento para los resultados de las pruebas. Todos los instrumentos de CTS están certificados por CE y tienen una garantía limitada de dos años.  El envío normal de todos los instrumentos estándares es de 2 a 4 semanas además del tiempo de entrega. Comuníquese con nosotros para seleccionar el instrumento de prueba estándar adecuado para su aplicación.

CTS tiene más de 30 años de experiencia en perfeccionar instrumentos confiables, repetibles y de alta precisión para optimizar las aplicaciones de prueba de fugas más exigentes en cualquier ambiente de manufactura. Los ingenieros de aplicación de CTS pueden ayudarle a desarrollar una solución personalizada específicamente adaptada a sus necesidades. Consulte la sección de "Instrumento personalizado" para un resumen breve sobre nuestras habilidades.

  • Puede confiar en que CTS le proporcionará la solución correcta para adecuarse a su requisito de prueba específico.


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