Data hub software connects to leak test instruments at one or more stations along a production line to collect, store and analyze data. This information is used for monitoring the leak testing process and to analyze historical data to identify trends and areas for improvement.
Data Hubs Improve Leak Test Efficiency and Reduce Cycle Times
Data hub software provides real-time data so you can identify and resolve issues immediately and stores historical data for analyzing trends, patterns and anomalies. The QualityWorX CTS DataHub improves the efficiency of your leak testing without slowing down your production line and optimizes tests to meet quality and yield objectives. With a data collection device integrated into your production line, you gain instant visibility into your tests for continuous improvement.
Using the QualityWorX CTS DataHub helps you achieve faster cycle times and reduces bottlenecks that can slow down your leak testing station. A case study of the QualityWorX CTS DataHub on an automotive transmission assembly line resulted in a 21% reduction in cycle time and an 11.5% increase in First Time Through (FFT) rates. The waveform data provided by the sentinel data hub also helped the manufacturer identify areas where they could improve quality and productivity.
Learn more about the features of Scimetric and CTS Sentinel Instruments’ data hub software below or contact us to discuss using the system in your leak test instrument application.
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Data Collection Devices for CTS Sentinel Instruments and Sciemetric SigPODs
The QualityWorX CTS DataHub is your first step to an Industry 4.0-driven environment. It’s a turnkey solution that includes a host PC and all the required software for fast and easy setup. The datahub collects data from a set number of CTS leak test instruments and Sciemetric SigPODs and stores it on an industrial computer. Advanced analytics software provides visibility into the leak test for fast detection and resolution of issues as they occur and makes it easy to compare historical data and look for trends. The data hub software provides full traceability and the depth of the data enables optimization of the test.
- Fully turnkey solution
- Collects real-time test data from Sentinel instruments and SigPODs
- Easy set up: start collecting and analyzing data in minutes
- All test and part data, including digital process signatures
- Data and trend analysis with advanced analytics software
QualityWorX CTS Datahub Components
- Host PC
- Integrated QualityWorX database
- Sciemetric Studio analytics software
Storage and Archiving
- Up to 10 GB active storage for trending and quick data retrieval. Inquire about QualityWorX Enterprise if your active data storage and retrieval needs are higher.
Part serial number
Digital process signatures (pressure and flow waveforms, where applicable)
Review Trends by Data Type
Statistics: part counts, pass/fail count, statistics for features
Histogram of values
Trend by serial number or time stamp
Station/Task: Pareto or judgment
Histogram and trend of feature values and ranges
The QualityWorX CTS DataHub works with any Sentinel I28 or C28 instrument.
Other Sentinel instruments will soon be added—contact factory for details.
In-field firmware update may be necessary for QualityWorX CTS DataHub communications.
Data is retrieved from the Sentinel instruments via TCP/IP using the Ethernet port. Units can be directly connected to the QualityWorX CTS DataHub or connected through the local area network.
Operating System Windows® 10
Database SQL Server local DB
5 QualityWorX Instrument Connections (V2)
Analytics Sciemetric Studio LT V1.52
The World Leader in Leak Testing Instruments
CTS has more than 35 years of experience in engineering and manufacturing high precision, repeatable, and reliable instruments for demanding leak test applications in manufacturing environments. Our application engineers will work with you to develop a custom solution specifically suited to your needs.
All leak test instruments are CE certified and carry a two-year limited warranty. Normal delivery for all standard instruments is 2-4 weeks plus shipping.
Contact Cincinnati Test Systems to get the QualityWorX CTS DataHub or other CTS leak testing equipment you need.
The QualityWorX CTS DataHub is a joint product by CTS and Sciemetric. Read our news release to learn more about this partnership.